Tag Archives: shale shaker

GN Mud Recycling System regarding Asian Client

GN Solid Control Co., Ltd possesses manufactured over thousands of solid control and drillling waste management systems. Many soil recycling systems are trusted in oil and gas area, a number of them are using in no burrow drilling, such as bored load construction area. Some days ahead of, GN Solids Control only delivered 2 units involving mud recycling system with regard to clients who are using bored stiff piles in Asia.
Many countries are using GN enhanced mud recycling systems from the no dig area, nations around the world such as Singapore, Myanmar, Down under, Saudi Arabia etc .
GN manufactures compact mud programs, all of them can be moved really conveniently. Treating capacity may differ from 250GPM, 500GPM and also 1000GPM. These mud programs are mainly including the following components:
1 . GN Shale Shaker
GN shakers are very famous to separate solids that bigger than 100 microns. Now GN is cooperating with world renowned brands vibration motors, including Martin or OLI. These types of motors can be used for a while without broken. GN furthermore manufactures his own shaker window screens. As there are many different screen forms, GN always use the best quality cable mesh to manufacture the particular shaker screens.
2 . GN Hydro Cyclones
Hydrocyclones widely-used to separate solids above 20 microns based on the size. There are actually 10 inch and several inch cyclones which are quite effective to do the separation. A few cyclones can be put together so as to have different treating capacity.
GN cyclones are made of polyurethane, that are wear proof for period of time usage.
3. GN mudTank
GN shaker and also cyclones are fixed atop one compact mud aquarium. Some other auxiliaries such as centrifugal pump (fixed on the bottom frame) and light (fixed on the top) are also included for handy usage.
GN also supplies customized mud tank to satisfy different worksite demands. Here you are at connect with our GN solids America LLC for more information.

GN HDD mud recycling system shipping to Africa

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GN Solids Control is China & USA based leading manufacturer for mud recycling system. Recently, we exported 2 sets GN 500gpm mud recycling system to Egypt. The client is professional horizontal directional drilling contractor. They have tried our 200gpm mud system last year and give repeated order this year.

2015.8mud system

500gpm mud recycling system configuration

1) 1 set 4 panel shale shaker, GNZS594E-HB, This shaker with 4 panel shaker screen can have high performance when treating drilling mud. The composite material shaker screen is replacement screen for Swaco Mongoose screen, but more cost-effective, better price and good quality.

2) 1 set mud cleaner, GNZJ594-2S12N. The mud cleaner is combination of down deck shale shaker with 4 panel shaker screen & 2 desander cones & 12 desilter cones. This is combination of second phase treatment & third phase treatment.

GN Solids Control can also offer mini mud cleaner, with much better price and good performance. Read more of GN mini cleaner from GN website.

http://www.gnsolidscontrol.com/desander/

http://www.gnsolidscontrol.com/desilter/

3) 2 set centrifugal pumps for feeding desander cones & desilter cones. GN centrifugal pumps can also work with mud hopper, mud pump etc. Sometimes, client use our centrifugal pump as diesel pump for short time.

4) we one pipe to connect the shale shaker & mud cleaner, butterfly valve controlled the opening. When client have a bigger overflow, the client can distribute the drilling mud to mud cleaner down deck shaker directly. In this case, the treating capacity can reach to around 700gpm.

GN Solids Control have over 5 years jobsite experience on compact mud system design & manufacturing & after sales service. Our system is widely used in China ( CPP), Australia ( TT Aisa), Mongolia, Middle East, Israel, Egypt, Sudan etc. Good quality equipment win good reputation and repeated order for us. If you have any requirements, pls contact us freely.

GN Solids Control Equipment for India

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India & China are good friends’ country and we interchange our advantages. China is a good market for India software; Vice versa, India is a big market for solids control equipment & mud system for China. As China & USA based leading manufacture for solids control equipment, GN export lots of equipment to India in the past years.

In year of 2009, GN export one sets ZJ70 oil drilling rig mud system to India. The system configuration including:

1) 4 set 40ft mud tanks. 1 set mud tank for recycling tank, 1 set mud tank for mixing tank, 2 sets mud tank for mud storage tanks.

2) 1 sets shale shaker & 1 set vacuum degasser mounted on mud recycling tank.

3) 1 set mud cleaner & 1 set centrifuge mounted on mud mixing tank

4) Other mud tanks with mud agitators, mud guns, mud hoppers, centrifugal pumps etc.

In year of 2009, GN export one set ZJ20 drilling rig mud system to India. This is two mud tank system with two sets shale shaker, 1 sets mud cleaner.

In year of 2012, GN export 500gpm HDD mud system to India

The 500 GPM mud system is the 8th set complete mud cleaning unit we sold to India,GN has ever delivered one1500HP mud system,two 750 HP mud tank system,and three 800 GPM mud tank system,and one 500GPM mud tank system to India for the drilling industry.India is fast developing country for construction and CBM exploration as well as oil gas drilling.

In year of 2012, GN export Hydraulic jackup mud system to India. It is for CBM drilling. The system including 1 set shale shaker & 1 set mud cleaner & 3 sets centrifugal pump & 1 mixing hopper & 1 agitator

In year of 2015, GN export 2 sets GNLW363CG-VFD centrifuge to India Company for solids control service application.

For more info, pls contact us- GN Solids Control.

Drilling cuttings solidification unit and cuttings disposal solution

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Drilling cuttings solidification unit is one of the solution of cuttings disposal, it is also called stabilization unit. It is an effective solution for both water based cuttings disposal and oil based/ synthetic based cuttings disposal.

Why should we pay more attention of cuttings disposal？

Obviously, The waste cuttings will damage the environment, lead a heavy pollution and contaminate the under groundwater and influence the Sustainable Development.

There are 4 common ways for the drilling cuttings disposal”

(1) Thermal Desorption Unit, Mechanical separation of drilling cuttings waste treatment with dewatering unit, which is the most popular solution right now

(2) Cuttings re-injection (CRI)

(3) Bio-remediation

(4) Solidification unit/ stabilization unit

Modular Drilling Waste Management

GN solids control is specialist for the mechanical separation of drilling cuttings. GNCM-40A & GNCM-40B is our standard drilling waste management system for oil based drilling cuttings, especially for international client, it is design suitable for container shipment. The main difference between them is the installation of the decanter centrifuge, the centrifuge is installed on the telescopic skid in proposal A, the centrifuge is installed on the catch tank on proposal B, they are 2 main methods in the existing projects.

The modular drilling waste management unit including high-G drying shaker unit and decanter centrifuge telescopic skid unit are the main equipments for water based cuttings treatment.

After treated by GN drilling waste management unit, solidification unit will be used for water based mud, and thermal desorption unit will be used for OBM and SOBM. The OOC in the discharged dry cuttings from the vertical cuttings dryer is under 5%, sometimes it reach 3.7%, in some countries, it is acceptable for environmental standard for land filling. In some counties where has more strict environment standard for the cuttings disposal, a further equipments TDU is necessary.

GN Solids Control, as TOP solids control manufacturer in China, has been the equipment supplier of the oil service companies for many years.Usually, in order to provide a better after sales service, GN Solids Control sends a checklist for customer to fulfill.

To get more info of our Thermal desorption unit and solidification unit, pls contact with GN solids America.

GN Mud Plant for South America

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Although the whole China will be on holiday for the coming 7 days, GN Solids Control is still busy for an urgent order of a mud plant including 4 mud tanks and mixing equipments. Those cargoes are scheduled to deliver to the loading port during the National Day of China.

Besides mud plant and its mud agitators, mud guns and jetting mud hoppers, GN Solids Control also exported to South America many other equipments for solids control and drilling waste management in oil and gas drilling industry.

mud mixing tank

Why the South American companies choose GN Solids Control as supplier?

Because of the geographic reason and the economic reasons, and also because most of world Top solids control manufacturers are from USA, the South American companies always share same standards with US companies accordingly.

mud mixing tank-1

What models of equipment are popular in South America?

1. GNLW series decanter centrifuges are always the most popular products among the end users, especially the GNLW363 high speed decanter centrifuge. For the same size decanter centrifuge, GN has 4 optional models, high configuration and standard configuration, for each configuration, there is both VFD controlled and fixed speed available. This model is suitable for both solids control and waste management.

GNLW452 is also a popular model, which is big bowl centrifuge perfect for barite recovery.

2. GNZS series shale shaker and high G drying shaker. GN’s shakers are designed with high quality material and strong structure of shaker deck, in order to stand the high G vibrating force from the famous brand motors and a longer service life.

3. GNCD930 Series vertical cuttings dryer, which was new products 3 years ago, but now it seems to be an essential equipment in a complete waste management system, used before the decanter centrifuge. GNCD930 has higher rotating speed and a better performance after the third time of improvement in design, and it is suitable for both oil based mud and water based mud. It is well proved by many jobsites inside and outside China.

centrifugal pumps

South American companies are not the only oversea market of GN Solids Control, in fact in the past several years, GN products are widely used in more than 60 countries and regions and become more and more welcomed by end users.

GN Mud Recycling System for ZJ30 Drilling Rig

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As a leading manufacturer of drilling mud recycling system and equipment, GN Solids Control could provide the mud system for the drilling rig ranging from 350HP to 2000 HP. This article would give a brief introduction on GN’s drilling mud recycling system for ZJ30 rig.

The drilling rig ZJ30 is defined in China domestic market. This model is also defined as a 750HP rig that is widely known in the market out of China. GN’s ZJ30 drilling rig mud system is designed with the treating capacity of 180 cubic meters per hour and the total mud storage volume is 120 cubic meters.

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This mud recycling system includes 3-unit tanks of processing tank, mud mixing tank and storage tank. All 3 tanks are same dimension and the onsite layout is linear type. The processing tank of the mud system includes all the 4 stages of solids control and 5 stages purification process. The first stage solids control is 2 unit shale shakers with 3-panel screens, the capacity of the shaker unit is 120 cubic meters per hour. After the shale shaker, the vacuum degasser is located to remove the gas in the drilling mud thus the working efficiency of the centrifugal pump could be greatly increased, Thus the cyclone would have sufficient pressure when the mud was fed. This ZJ30 rig mud system could be equipped with separate de-sanding and de-silting unit. The de-sanding unit and the de-silting unit is cost less. There is another option of mud cleaner could be installed to replace the de-sanding and de-silting unit. The under shaker of the mud cleaner could be used for further drying the solids particles.

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According to the space on the mud tank top, the centrifuge unit is designed located on the second tank. This second tank is divided into 2 or 3 compartments, one of the compartments is used as the centrifuge compartments and the rest compartments are used to store the active drilling mud.

The mud mixing unit is installed on the third tank with 45 kw mixing pump to mix the drilling mud in all the mud storage compartments. Besides the mixing pump, this ZJ30 mud system is also equipped with shearing pump that is used to cut the polymers mud chemicals. This shearing pump would be connected with a chemicals tank which used to mixing the drilling mud chemicals.

GN SOLIDS AMERICA at OTC 2015

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GN solids America will attend OTC 2015 in Houston, TX, this is the 2^nd time to attend OTC since we established Houston warehouse in 2014 Feb. This the 4^th time for our headquarter-GN SOLIDS CONTROL to attend OTC since 2012. We got big success at OTC oil show in 2014, both GN solids control and GN solids America got much attention for worldwide drilling companies and orders of drilling mud shale shaker, mud cleaner, decanter centrifuge, shale shaker screens.

We will show our new generation vertical cuttings dryer GNCD930D and GNLW553C-VFD big bowl decanter centrifuge ,and GNLW363CG decanter centrifuge with 14inch bowl this year. This is our first time to show the vertical G dryer in Houston, a lot of clients are looking forward to check it at the oil show, so this year we take it for the show. We will show the complete verti-G dryer system in CIPPE in Beijing, China which is held in March, 2015.

Same with OTC 2014, this year we still have 2 stands at Arena hall, we will publish the booth number in our official websitewww.gnsolidscontrol.com in March. Also you are welcomed to visit our warehouse at 6710 windfern road, Houston, TX 77040 and check our stocked equipments, shale shaker GNZS594E-HB, mud cleaner GNZJ594E-2S12N, decanter centrifuge GNLW363CG, shaker screens. To know the inventory qty, pls contact with GN solids America sales.

GN solids America also provide rental service for solids control equipments and drilling waste management equipments, and our engineer can provide the commissioning service if it is request. Pls check our rental equipments page in our website.

If you have a schedule to visit CIPPE in Beijing, pls contact GN solids control for an appointment, we can help you to arrange for hotel, airport picking up and take you to visit our factory in Beijing.

Related Arciels:

GN Dynamic Control Shale Shaker

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GN shale shaker has been developed to increase solids control performance in drilling fluids recycle, HDD industry, dredge slurry industry and fine screening systems. Two dynamic motors in a high configuration create linear motion at all points on the shaker deck maximizing the solids recovery, liquid throughput and reducing the fluid retention on cuttings.

1. Drilling Fluids Recycle

GN Shale shakers are widely applied for recovering the drilling cutting in the oil & gas drilling, water well drilling and other drilling industry. Large mesh shaker screens are capable of removing the large solids in the drilling fluids so contractor could reuse the drilling fluids and control budget. 585×1165mm pre-tensioned screen panel with hammer locking Wedge. Deck angle adjustment is available from -1 to 5.G- Force is adjustable to 7.5 G. 2.73 screen area with low frequently changing screen are welcomed by our many customers.

2 .HDD industry

Regarding to customer’s requirement, HDD project may require a small capacity shaker with multiple function. Therefore, we design GN double deck shale shaker to meet with customer’s expectations. Two types of shaker screens on the deck maximum remove different size of solids and prevent solids stuck on the screen panel.

3. Dredge Slurry Industry

In the dredge slurry separation, GN shaker plays an important role in removing the large solids such as debris, aggressive solid and abrasive solids. Subsequently, the fluid will be pumped to the desander or desitler units to get further process. Typically, small mesh screens are utilized in the dredge slurry system. High capacity and high G force GN shakers are widely used in dredge slurry system.

Whether it be used in Oil & Gas drilling, Water Well, HDD and Dredging, GN shaker is capable of separating unwanted solids from fluids, as well as reclaiming valuable solids that in the past have been costly and wasteful to dispose of.

Shale Shaker and Mud Cleaner to South America

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Not too long ago four sets of shale shaker and 1 set of mud cleaner were dispatched from Houston Warehouse hold by GN Solids America LLC to South America. GN Solids America LLC is a branch company registered by GN Solids Control China with 30,000 SF warehouse. The South America shoppers come towards the warehouse for the inspection of the solids handle equipment. They soon make the selection to order the shale shaker plus the mud cleaner for their upcoming project and request us to provide the goods to theirs as soon as you possibly can.
The shakers ordered is four panel screen shaker with treating capacity up to 600GPM. It is fitted in with MI Swaco mongoose screen. The client can invest in the screen replacement from GN or supply it conveniently at regional area. Usually, this unit may be use as high G dryer shaker for drilling cuttings therapy.
Despite shale shaker and mud cleaner, GN Solids also stocked decanter centrifuge, screens and spare components at the warehouse. The consumers from USA, Canada, South America and Africa can take the goods from Houston. This can guarantee the fasting delivery and shipping to meet the client’s urgent request. Also GN solids service men and women in Houston can fly to the jobsite straight away if a trouble shooting is requested.

shale shaker

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GN Shale Shaker separates solids from liquids by utilizing a vibrating basket, that might be outfitted with specially-designed and -sized screens. Shaker is regarded primarily essentially one of the most necessary tool for removing drilled solids. These units take away the majority of drilled solids generated through the widespread drilling course of action. Shale shakers normally create involving 5 to more than eight G-forces of energy for removing solids in the mud plan.

GN Solids America manufactures really a handful of models of shale shaker, each single targeting a particular segment within the market. These shakers are employed on rigs ranging in size from compact work-over land rigs to substantial offshore platforms.

As a crucial a a part of solids handle program, screens are utilized in linear motion shale shaker, desander, desilter, high efficient mud cleaner to take away the solids inside the drilling fluids. Countless corporations who cope with solids deal with gear invest substantially income and personnel in development of shaker screen technologies, which incorporate Derrick, Brandt, GN, and so on.

As China’s important linear motion shale shaker manufacturer, GN not merely manufactures shale shaker, shaker screen, Decanter Centrifuge,vacuum degasser, desander, desilter, and so forth., but on best of that could provide screens for other shale shakers in line with customers’ specifications.