GN Drill Cuttings Management Modular Unit

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GN Solids Control Co. Ltd is a leading designing and manufacturing company to provide turnkey solutions on drill cuttings management systems for global clients.
To meet the demands of modular design for fast remove and quick assemble with a cost effective budget, GN engineers have redesigned the solids control and drilling waste management systems into modular units.

High G Drying Shaker Unit Layout
1. GN Cuttings Dryer Unit
GN Cuttings Dryer is fixed on one telescopic skid, working height can be adjusted when the dryer is working or transporting. VFD control cabinet and flushing pump can be located on the skid. One lifting crane can be mounted on the skid for easy repair and maintenance. Walkway and guardrails are also assembled on the skid for convenient and safe operating. Vertical Cuttings Dryer Skid

2. GN Hi-G Shaker Unit
GN Drying Shaker is especially used to treat WBM. One set of GNZS594HGE-LD shaker is mounted on the top of a tapered mud tank. Drill cuttings separated by primary shakers can be transferred to GN Hi-G shaker by a screw conveyor. The cuttings discharged by drying shaker can be feed into a GN centrifuge for further separation.

High G Drying Shaker Unit
3. GN Decanter Centrifuge Unit
The structure of GN Decanter Centrifuge Unit is pretty the same as GN Cuttings Dryer Unit, it’s also fixed on one telescopic skid. One positive displacement pump and one variable speed control cabinet (optional) can be also fixed on the skid.

Decanter Centrifuge Skid
4. GN Solidification Unit
GN Solidification or Stabilization Unit is mainly used to treat the cuttings from desander, desilter, cuttings dryer or decanter centrifuge. All these cuttings are collected in the large hopper of GN solidification unit. By adding different chemicals and cements, the cuttings can be changed into solids pattern which is very easy for transport and move. drilling cuttings solidsfication unit
5. GN Cuttings Transfer Unit
This unit is mainly used to storage and transfer the cuttings from GN dryer or GN Hi-G shaker. Drill cuttings discharged from the shakers or desilters are transferred to the collection hopper. Then the cuttings are feed by one vacuum cuttings pump.
6. GN Intermediary Mud Transfer Unit

Mud Transfer Unit
This mud unit includes cylindrical tank, submersible pump, mud agitator and control cabinet. GN mud agitator keeps the inner mud (which usually comes from Hi-G shaker) from sedimentation, and GN submersible pump helps to pump the fluid into GN decanter centrifuge.
7. GN Catching Tank Unit
GN also provides modular catching tank unit to storage and transfer those hazardous waste. Special design to lock the mud tank when transporting keeps the fluid from spill.

Drilling Waste Conatiner

GN Solidification Unit for Treating Drill Cuttings

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GN Solids Control Co. has been provided many sets of solids control and drill cuttings management systems. Many of GN equipments are famous and popular in the global world due to excellent performance, long lasting usage and rest assured after sales service.
GN engineers just developed one new equipment for treating drill cuttings came out from cuttings dryer, decanter centrifuge, desander and desilter, which is called GN Solidification Unit or GN Stabilization Unit.

drilling solidification unit
The treating capacity of GN solidification unit is 10 m³/h. By adding into different materials, the drill cuttings can be changed into solid, which is very convenient to bury. All the drilling cuttings, no matter OBM, WBM can be treated by GN solidification unit.

2015.6.30 GN cuttings solidification unit
The main component of GN Solidification Unit:
1. Collecting Hopper
The collecting hopper is used to carry the cuttings, capacity can reach to 5 m³. There is one screw conveyor (with the motor of 7.5kw) under the collecting hopper to transfer drill cuttings to High- shear mixer.
2. Storage box
Two storage boxes are used to storage chemicals and cements separately. Each one can storage 1000L materials. There are two screw conveyors (1.1 kw) under these storage boxes. So all the chemicals and cements can also be feed into the high-shear mixer for shearing.
3. High-shear mixer
The High-shear mixer is used to mix all the drill cuttings with absorber and cements together. The shear with a large force can mix these things thoroughly. There’s also one liquid inlet, chemicals can be also be added to help mix the drill cuttings.
GN solidification unit has already been used in client’s worksite. The client is one of the world’s top 500 companies on construction industry. They also purchased some Hi-G shakers for treating the drill cuttings. The high G force is up to 8.0G. GN Hi-G shakers are mainly used for treat water base mud. For OBM, we usually recommend to use GN cuttings dryer. 2015.6.30 High G dryer with mud tank

GN Drill Cuttings Management System

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GN Solids Control has been working on designing and manufacturing solids control and drill cuttings treating systems for many years. As the awareness of environment protection, more and more countries are implementing very strict standards and rules to treat the WBM or OBM drilling fluid.
GN Solids Control as the leading manufacturer who can provide the cuttings dryer to treat WBM and OBM in China, GN has successfully provided many drilling waste management systems including cuttings dryers and decanter centrifuges. Now there are over thousands of drilling companies are using GN equipments for solids control and drill cuttings management.
Among the 60 countries clients, many world famous companies such as Shell, Baker Hughes, Cpven etc are using GN drilling waste management systems to protect the environment. GN believe there will be more and more companies using cuttings dryer and decanter centrifuges to treat OBM, WBM or SBM in the next five years. And GN will welcome a golden chance to develop its market globally.
In 2013, GN Solids Control Co. registered GN Solids America in Houston, TX. In 2014, GN established another branch company in Moscow, Russia. With the fast development, GN Solids Control is designated to go out and serve local clients.
GN Solids America LLC is located in 6710 Windfern Rd, Houston, TX 77040. Due to the inventory in Houston warehouse, many clients show great interests to GN solids control and drilling waste management systems. Now GN Houston warehouse has shakers, desanders, desilters, mud cleaners, decanter centrifuges, cuttings dryers storaged here. Regarding to the spare parts for the above equipments, GN Solids America LLC also keep some in storage for quick delivery.
Now GN decanter centrifuges and GN cuttings dryer have been improved for several versions. Every upgrade is based on the belief to provide clients with best products. GN engineers collect all the precise experiences in the work site every year, and all the newly upgrade equipments will be tested thoroughly before leave factory.

GN Cuttings Dryers in Houston warehouse

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GN Solids Control is famous company who has working on solids control and drilling cuttings management for many years. Now GN equipments are divided into two parts: solids control, drilling cuttings management.
GN Solids Control equipments are including shale shaker, desander, desilter. On the other side, GN drilling cuttings management systems are including decanter centrifuge and cutting dryer.
GN cuttings dryer is very popular in the WBM and OBM treating. Now many cuttings dryer manufacturers can deal with OBM, but there’re not many companies can deal with WBM well. Due to the successful projects that GN cuttings dryers has worked, more and more drilling companies are coming to GN for their WBM treating.

Now GN two sets of cuttings dryers are storaged in Houston warehouse. GN Solids America LLC always welcomes clients to our Houston warehouse and see our dryers before place the order.
Generally speaking, GN cuttings dryers are used to separate the solids that smaller than 3 mm in the drilling fluids. The expensive drilling fluids can be reused by separating with GN cuttings dryer and decanter centrifuge. 1 m³ clean drilling fluids can be recycled from the 3 m³ by using GN drilling cuttings management systems, treating capacity is different for different fluids with various densities and viscosities.
There are three types of screen baskets: 250 microns, 350 microns as well as 500 microns. The minimum cuttings size can be separated out is 250 microns. Distance between screen basket and flight is only 1 mm, which can be modified when the flight is wear after using for a long period.
GN automatic lubricating system can pump oil inside the cuttings dryer automatically, which keeps the key parts in a good using condition. Cuttings can be feed by a screw conveyor or cuttings pump to the top outlet of the cuttings dryer. There’s one distribution disc that separates all the cuttings evenly.
Four sets of flushing ports around the inside shell are used to protect the liquid ring from blocked. One flushing pump (usually positive placement pump) is needed to provide water or diesel for cleaning. GN also has one special design parts air knife system, which can provide high pressure air to blow away those cuttings blocked on screen basket.

GN Desander and Desilter for Arizona Client

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GN Solids America LLC is a branch company of GN Solids Control Co. Ltd. From the beginning of establishment, GN Solids America has devoted to providing the most cost-effective solids control systems and drilling waste management systems.
GN Solids America LLS is located in Houston, TX. Although it’s still a new company in America, with the great support from its parent company, GN Solids America has witnessed the fast development in the American market.
Now many drilling companies are getting to know GN, and GN has won great reputation for the excellent performance, satisfied using life and guaranteed after sales service. GN has sold many sets of mud systems to the USA market since the establishment. The large inventory in GN Houston warehouse also helps to win customers. And all the spare parts are storage in Houston for fast delivery. GN experienced engineers also can be send out for trouble shooting and commissioning.
GN Solids America just delivered one sets of desander and desilter to one client in Arizona. This client will use this desander and desilter to separating the solids in mine area.

GN Mud Cleaner: type is GNZJ594E-2S12N
1. GN Shaker
This mud cleaner has one bottom shale shaker with 4 pieces of shaker screens. The screens are totally compatible with Mongoose screens. Now GN has two types of shaker screens can be chose: one is steel frame, the other is composite material. Generally speaking, the composite material screens are much more cost-effective.
2. GN Desander
There are two sets of 10 inch cyclones on the shaker. These cyclones are used to separating the solids that larger than 40 microns.
3. GN Desilter
It consists of 12 sets 4 inch cyclones on the shaker too. Solids that larger than 25 microns can be separated out by these 4 inch cyclones.
When using this GN mud cleaner, two centrifugal pumps will be needed to pump the fluids to desander and desilter.

GN Solidification Unit for One Largest Domestic Client

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GN Solids Control Co. Ltd has many experience engineers, who are keep designing advance equipments to meet our customers changing demands. Now the new invented GN Drill Cuttings Solidification Unit is delivered to one large client’s worksite for drilling cuttings further separation.
Now all the drilling cuttings can be treated by GN decanter centrifuge and GN cuttings dryer, which are all mechanical separation. Oil in the cuttings can be controlled around 5%. But due to the strict environment protection rule, it’s better to find a cost effective way to treat the cuttings less than 5% oil.
GN Solidification Unit can mix cement and silicon or some other chemicals thoroughly with the drill cuttings, so after fully mixing and chemical reaction, the solids come out from GN Solidification Unit can be reused for construction materials. drilling solidification unit
GN Solidification Unit includes the following parts:
1. GN Cuttings Hopper
The cuttings hopper is used to storage all the cuttings from High G drying shaker or decanter centrifuge. Capacity reaches to 5 CBM.
2. GN Screw Conveyor
It transfers the cuttings to the High shear mixing tank. 2015.6.30 High G dryer with mud tank
3. Two Storage Boxes
One is used for storaging cement and the other one is used to storage absorber. There is separated screw conveyor connected to the storage box, so they can be transferred to the shearing tank.
4. Mixing Tank
All the cuttings, cement, absorber as well as some necessary liquid chemicals will be thoroughly mixed and sheared. So the solidified cuttings will be pushed to the oue let and discharged, then they can be reused for construction materials etc.
Besides this GN Solidification Unit, GN also provides two High G shakers to this client. All the drill fluids will be separated by GN drying shaker in advance.
For the other cuttings from decanter centrifuge, they can also be feed into GN solidification unit for further separating. Should you have any questions, please feel free to reach GN Solids America. 2015.6.30 GN cuttings solidification unit

GN Won Great Success in MIOGE 2015

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The great show MIOGE 2015 show in Russia just ended last week, GN Solids Control Co. Ltd won great success in this wonderful ceremony in Russia. For the decanter centrifuge and cuttings dryer that exhibited in this show, many visitors showed interests and would like to try them in a proper time.
This year, GN Solids Control shipped advanced cutting dryer and decanter centrifuge to attend this show. Many large clients have been using GN equipments for a long time, and they are pretty satisfied with the working performance and treating capacity. russia oil show
In end beginning if this year, there were 4 sets of drilling waste management systems including the decanter centrifuges, cuttings dryers, skid, middle tank and screw conveyors using in Russia under the especially cold weather. All these 4 sets were purchase by Baker Hughes for the OBM (oil base mud) separating. Even the temperature was merely minus 40, all GN decanter centrifuges, cuttings dryers and screw conveyors were working perfectly well. GN decanter centrifuge and cuttings dryer won great success in the Russia market, and now we have many other successful projects that are operating in Russia. For the other countries, such as America, Canada, Mexico, GN solids control and drilling waste management systems are also well known by most of the drilling companies.
The decanter centrifuge in this show is GNLW363CG, which is the C version. Compared with the former B version, the centrifuge has upgraded some parts for better separating results and larger treating capacity.
Besides, the cuttings dryer is a more compact new design with the rotating speed reach to 1200RPM. GN has provided many sets of cuttings dryer in Chinese market and global markets. Just several days before, GN Solids Control finished the manufacturing of 6 sets vertical cuttings dryer in Beijing factory. And those dryer will be sent to Algeria for the OBM treating.
GN Solids America always has cuttings dryers and decanter centrifuges available in Houston warehouse, welcome to reach us for more info.

Over 30 sets Drilling Waste Management Systems has been purchased

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GN Solids Control has been provide drilling waste management systems for oil base mud, water base mud, synthesized base mud for many years. During the past five months, GN Solids Control has provided over 30 sets complete drilling waste management systems for domestic market only, which has totally proved the excellent working performance and good quality for GN equipments.

Closed loop Mud System
As the Chinese market has a restrict rule for the drilling mud, more and more companies are trying to find a suitable solution to for the drilling cuttings. Now GN get more and more orders from Chinese market than before. And GN has also convinced domestic clients with many global successful projects in over 60 countries.
Many large clients have been using our drilling waste management systems, Shell are using GN drilling waste management system for Shale gas exploration, Baker Hughes are using 4 sets of drilling waste management systems in Russia for OBM treating. GN equipments are also widely used in Europe, Africa etc.
For GN Drilling Waste Management Systems, GN has variable speed and fix speed type can be chose. The drilling waste management system is including decanter centrifuge, cuttings dryer, screw pumps, skid, mud tank, screw conveyors etc. Most of the parts can be customized based on customers’ demands. GN also has standard type which can be provide in a short period.
In order to serve clients much better, GN Solids Control invested GN Solids America which is in Houston, TX. GN Houston warehouse has some decanter centrifuges, cuttings dryer and some other solids control equipments storage in Houston. GN shale shakers, mud cleaners (desander, desilter), GN Hi-G shaker as well as some centrifugal pumps, jet mud mixer, mud gun, positive displacement pump etc are always available in Houston. Some spare parts such as bearing, pulley, inlet pipe, discharge ports, shaker screens can also be arranged for delivery from Houston.

cuttings dryer with skid

GN Shakers and Mud Cleaners for Mud Recycling

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GN Solids America is a Houston based company, it’s located at 6710 Windfern Rd, Houston, TX 77040. As a branch company of GN Solids Control, GN Solids America get the fully support from its parent company.
Now GN Solids America has over dozens of shale shakers in Houston warehouse, as well as mud cleaners, decanter centrifuge, cuttings dryers and some other spare parts.
GN solids control and drilling waste management systems are widely used in over 60 countries. More and more American companies get to know GN and have been using GN equipments since the establishment.

GN experienced engineers take turns to stay in Houston and provide technical support. All the GN equipments will be tested thoroughly when we get the container after 35 days’ sea travel. Repair and maintenance work are also executed in Houston warehouse.
As GN Solids America is renting various kinds of equipments for trial use, local clients have a good chance to learn the working performance and product quality. GN Solids America offer a two weeks’ free trial if anyone showed interest and has some doubt on GN products.
GN solids control and drilling waste management systems can also be rented at least three months, so GN clients will know GN products much better.
Recently, many clients in America have showed great interests to GN shale shakers and mud cleaners. Personally, we think it might be a good sign to oil and gas drilling industry which might means more and more drilling rigs will be begin to work after such as long time deduction.
GN Shale shaker GNZS594E-HB is one shaker that can use replacement shaker screens of Mongoose. Shaker screens can be made of steel frame or composite materials. GN mud cleaner separate the solids that larger than 20 microns, which can be used for recycling.
GN shakers and mud cleaners can be arranged for fast delivery. Welcome to visit our warehouse when you have time, please connect with Thomas via thomas@gnsolidscontrol.com for more info.

GN Drilling Waste Management for OBM and WBM Treating

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GN Solids Control has been designing and manufacturing many sets of drilling waste management systems for global clients. Now GN solids control and drilling waste management equipments are exported to over 60 countries.
GN Drilling Waste Management systems can treat oil base mud, water base mud. It’s obvious to know, in order to get a better separating performance we need to treat the oil base mud and water base mud separately. GN waste management systems are composed of cuttings dryer and decanter centrifuge.
The largest advantage of GN cuttings dryer is it can treat with OBM and WBM. For some drilling rigs, in the primary drilling period most of the fluids are water base mud, the oil based mud will be used as the rig drilling much deeper. So only buy one cuttings dryer, you can use it for all the drilling process.
Now many large clients are using GN drilling waste management systems, such as Shell used one whole unit to separate the OBM in the shale gas drilling process. And Baker Hughes is using 4 sets of drilling waste management systems to do their drilling work in extremely cold environment.

According to the survey made by Shell, oil in the final cuttings treated by GN cuttings dryer will be around 5%, and it will be reached to 3.75% when you feeding with few drilling mud.
Now GN has upgraded our cuttings dryer to the forth version: the rotating speed can reach to 1200 RPM, separating performance is better than the third version. For the decanter centrifuge, GN engineers also gave some creative and practical modifications: mud is feed to the large end of the rotating bowl, some outlets on the screw propeller is added, one flexible bow is fixed on the solids discharge port to avoid block etc.
The standard GN drilling waste management systems can treat with much more solids with a satisfied performance. For further details, welcome to contact us freely by thomas@gnsolidscontrol.com.