GN Solids Control recently completed the delivery of a Triple Shale Shaker unit combined with a Mud Cleaner for a drilling company in the Middle East. This customized package demonstrates GN’s ability to provide advanced solids control solutions tailored to regional drilling demands, where high efficiency, continuous operation, and strict environmental compliance are critical.
Advanced Shale Shaker System
At the heart of the package is the Triple Shale Shaker GNZS594 series, designed to handle large volumes of drilling mud under demanding drilling conditions. Each shaker is equipped with a four-panel, high G-force vibrating deck, capable of achieving efficient cuttings separation while extending screen service life. By operating three shakers in parallel, the system ensures a significantly larger processing capacity, making it ideal for deep and extended-reach drilling projects in the Middle East.
The shaker’s modular design also allows for flexible operation—units can be run individually or together depending on drilling fluid conditions, giving operators the ability to optimize efficiency while minimizing energy consumption.
Integrated Mud Cleaner
To complement the shale shakers, the system is integrated with a Mud Cleaner GNZJ594K-3S16N, which combines a desander and desilter mounted above the shaker deck. The desander cones (10-inch) and desilter cones (4-inch) are designed to efficiently remove fine solids down to 20 microns, ensuring that drilling fluids remain within desired parameters. Recovered fluids are further processed through the bottom shaker, reducing waste and improving fluid recovery.
This integrated design reduces the overall footprint of the system while maintaining high performance, a key requirement for offshore and land drilling rigs where space and efficiency are equally important.
Supporting Equipment and Features
The complete system is supported by centrifugal pumps, electrical control panels, and a robust skid structure for safe installation and operation. The pumps are mission-type, heavy-duty, and interchangeable with other major brands, ensuring easy maintenance and spare parts availability in the Middle East market.
The unit also features a user-friendly electrical control system, allowing operators to adjust vibration parameters and monitor performance in real time. Safety measures such as walkways, handrails, and ladder access are fully compliant with international standards, ensuring safe operation for rig crews.
Benefits for the Client
The Middle East drilling company selected GN’s Triple Shale Shaker with Mud Cleaner system for several reasons:
High Processing Capacity: Able to handle the large drilling fluid volumes typical in regional deep wells.
Efficient Solids Removal: Three-stage separation reduces non-productive time and improves drilling fluid quality.
Durability and Reliability: Rugged design suitable for the harsh drilling environments of the Middle East.
Cost-Effectiveness: Reduced maintenance and operational costs compared with conventional systems.
Conclusion
The successful delivery of this project further strengthens GN Solids Control’s position as a reliable partner for drilling companies in the Middle East. By combining advanced technology with practical field experience, GN continues to provide customized solids control solutions that improve efficiency, reduce costs, and meet the highest environmental standards.